The Jumper Wire Feeder automatically cuts, forms, and feeds tinned copper jumper wires to SMT pick-and-place machines. With adjustable lead span (6–40mm) and lead length (3–5mm), it handles a wide range of jumper wire configurations without changeover. The compact single-slot design occupies minimal machine footprint.
Key Features
- Automated cutting and forming of tinned copper jumper wire
- Wire diameter: φ0.5–1.2mm
- Adjustable lead span: 6–40mm
- Adjustable lead length: 3–5mm
- Single-slot occupancy—minimal machine footprint
- MCU program control with photoelectric sensing
- Interchangeable forming dies for different span/lead combinations
- Straightening module: adjustable + fixed rollers
- Motor + cam + cutter + forming knife mechanism
Technical Specifications
| Dimensions (L×W×H) | 580×50×180mm |
| Power supply | 24V DC / 50Hz, 150W |
| Air supply | None required |
| Feeding speed | ≤1.5s per piece |
| Slot occupancy | 1 slot |
| Wire diameter | φ0.5–1.2mm |
| Lead span | 6–40mm |
| Lead length | 3–5mm |
| Material | Tinned copper wire |
| Reel weight (with material) | ≤2kg |
| Control | MCU program control |
| Sensing | Photoelectric switch |
| Alarm | Indicator light |
| Forming die | Interchangeable for different span/lead |
| Straightening | Adjustable roller group + fixed roller group |
| Cutting mechanism | Motor + cam + cutter + forming knife |
Applications
Essential for PCB designs requiring jumper wires for circuit routing or repair modifications. Eliminates manual wire cutting, stripping, and forming—reducing labor and ensuring consistent jumper wire dimensions for automated placement.
Compatible placement machines
Designed to fit any brand of SMT mounter; matching custom jumper-wire nozzles are available for JUKI and other heads.
Quality testing
Every unit runs 1,000 consecutive feed cycles and a 48-hour aging test with your components before shipment, and the test video is shared with you.
FAQ
Which wire sizes can it form?
Wire diameter 0.5–1.2 mm with jumper span 6–40 mm, formed from reel wire at the feeder.
Next step: send your placement machine model, component samples or datasheet and target cycle time to [email protected] or WhatsApp +86-136-0256-2576. We confirm compatibility and reply within 2 hours (UTC+8). Full catalogue: file.autoinsertion.com.
