The Tray Feeder with Pickup Function supplies large THT components—transformers, relays, hardware, DIMM memory module sockets, and large capacitors—from blister trays to SMT pick-and-place machines. Servo-driven tray lifting and belt transport deliver trays to the pickup position automatically. High-capacity stacking supports up to 40 trays for extended unattended operation.
Key Features
- Feeds large THT components from blister trays: transformers, relays, DIMM sockets, large capacitors
- Servo-driven tray lifting (400W) and belt transport (100W)
- Stack capacity: 40 trays (<10mm height) or 20 trays (>10mm height)
- 3s feed cycle with ±1mm precision
- Tray size: 150×150mm to 200×300mm (PET film)
- Max tray load: ≤3kg per tray
- PLC control with servo motor drive
Technical Specifications
| Dimensions (L×W×H) | 1160×790×1530mm |
| Weight | 75kg |
| Component types | Transformers, relays, hardware, DIMM sockets, large capacitors |
| Component size range | 3×3×3mm – 50×50×50mm |
| Tray size | 150×150mm – 200×300mm |
| Tray material | PET film |
| Max tray load | ≤3kg |
| Tray capacity (<10mm height) | 40 trays |
| Tray capacity (>10mm height) | 20 trays |
| Feeding method | Tray-fed, motor + lead screw lift |
| Tray transport | Belt, front-rear movement |
| Feeding speed | 3s per cycle |
| Feeding precision | ±1mm |
| Supply voltage | 220V |
| Current (avg/peak) | 5A / 8A |
| Servo motor (lift) | 400W |
| Servo motor (transport) | 100W |
| Motor max speed | 3000 rpm |
| Control | PLC |
Applications
Designed for PCB assembly lines that need to place large THT components from tray packaging—particularly valuable for server and networking PCB assemblies with DIMM sockets, transformers, and large capacitors where tape packaging is impractical.
Compatible placement machines
Verified on Panasonic CM602, JUKI, Yamaha and Mirae odd-form machines. Configurations up to 24 layers (SMTFV3 high-speed tray feeder) are available.
Quality testing
Every unit runs 1,000 consecutive feed cycles and a 48-hour aging test with your components before shipment, and the test video is shared with you.
Video: STP1001 automatic tray feeder — 40-tray magazine, 3 s feed
FAQ
How many trays does the STP1001 hold?
40 trays for parts under 10 mm tall, or 20 trays for taller parts; PET blister trays from 150×150 to 200×300 mm, up to 3 kg each.
What is the typical payback?
In a worked example published by Southern Machinery, an STP1001 at USD 4,000 paid back in about 5.7 months by removing manual tray handling. Your figure depends on labour cost and shifts.
Next step: send your placement machine model, component samples or datasheet and target cycle time to [email protected] or WhatsApp +86-136-0256-2576. We confirm compatibility and reply within 2 hours (UTC+8). Full catalogue: file.autoinsertion.com.
